About MWT HV-Pinhole and Blister Detection System
The MWT - Round and Flat Wire Online HV Pinhole and Spot Detecting System is an advanced instrument designed for real-time monitoring and quality control in round wire production lines. It ensures high-precision detection of defects in wires with diameters ranging from 0.02 to 4.0 mm at production speeds up to 1000 m/min.
Below is a concise overview based on the provided details:
Summary
The MWT System is a comprehensive, energy-efficient solution for quality control in round wire production. It offers robust detection, customizable features, and advanced data management, making it ideal for high-speed wire manufacturing environments. Its emphasis on precision, safety, and maintenance ensures reliable performance.
This is the main controller screen for an Online High Voltage Pinhole Monitoring System used in enamel wire quality control, specifically for enamel-coated wires at MAGNET WIRE TECH. Here's a quick breakdown of what you're looking at:
✅ Status
-
Start/Stop: All lines currently show “ON” (green) — they are running.
-
Line Reset: Allows resetting a specific line.
📋 Left Panel Navigation
-
Eliminate Alarm
-
Alarm Information
-
Historical Records
-
Setup
-
About
These buttons likely lead to different system screens for managing operations and reviewing logs
Solution Overview
-
Features:
-
Real-time monitoring of active production lines.
-
Display of line speed in meters per minute.
-
Fault status tracking with historical data and alerts.
-
User-friendly dashboard with customizable thresholds for alarms.
-
Remote access via secure internet connection.
-
-
Hardware Integration: Leverages the MWT system’s existing Ethernet communication for data transfer.
-
Deployment: Hosted on a cloud server (e.g., AWS) or local server in
**Summary**
The MWT-Online Pinhole and Blister detection System** is a comprehensive, energy-efficient solution for quality control in round wire production. It offers robust detection, customizable features, and advanced data management, making it ideal for high-speed wire manufacturing environments. Its emphasis on precision, safety, and maintenance ensures reliable performance.
Key Features
-
Detection Capabilities:
-
Identifies beads, faults, and bare wires.
-
High sampling frequency of 42,000 samples/second.
-
Adjustable fault test voltage: 0–3,000V (max 4,000V).
-
-
Energy Efficiency:
-
Power consumption: <100W.
-
Requires 220V power supply with proper grounding.
-
-
Functions:
-
Bead size distinction and recording.
-
Fault detection with customizable voltage settings.
-
Configurable alarms and long-term data storage/display.
-
Hierarchical user management and modification tracking.
-
Machine linkage for speed control.
-
Self-test and remote control via the internet.
-
Data statistics and analysis.
-
Optional features: temperature monitoring, weight measurement, diameter measurement, and label printing.
-
-
Hardware:
-
Probe interface: RJ45 connectors.
-
Communication: Ethernet between controller and host computer.
-
-
Operation:
-
User-friendly interface for real-time data viewing, parameter settings, and user management.
-
Features historical record viewing, alarm information, and alarm elimination processes.
-
Includes system restart/shutdown and advanced settings.
-
🔍 Screen Overview:
🧵 Line Data (Top and Bottom Panels)
-
Lines P02-01 to P02-32: Each represents an enamel wire production line.
-
Metal: Mostly Cu (Copper), with one Al (Aluminum) line (P02-01).
-
Dia: Diameter of wire (e.g., 0.5 mm).
-
Type: Enameling type (e.g., Class F, swg 20, etc.).
-
Speed: Wire drawing/enameling speed (e.g., 1000 or 100).
-
V×D: Voltage × Diameter factor (possibly used in calculations).
-
Length: Total wire length processed (in meters or feet).
-
Apx Wt: Approximate weight of the wire (possibly in kg or lb).
⚡ Pinhole Detection
-
Test Voltage: High voltage applied to test for pinholes (e.g., 1000V, 900V, 800V).
-
Pinhole Total: Total pinholes detected.
-
Pinhole ALM: Pinhole alarm trigger count.
-
Average Fault / Bare ALM: Indicates average faults or alarms for bare spots in enamel.
Remote Monitoring
To enhance the MWT - Wire Online Detecting System with remote monitoring software for laboratory and office environments, the software should enable real-time tracking of production line status, line speed, and fault occurrences. Below is a proposed implementation of a web-based remote monitoring application
Our
Story
This is your About page. This space is a great opportunity to give a full background on who you are, what you do, and what your site has to offer. Your users are genuinely interested in learning more about you, so don’t be afraid to share personal anecdotes to create a more friendly quality. Every website has a story, and your visitors want to hear yours. This space is a great opportunity to provide any personal details you want to share with your followers. Include interesting anecdotes and facts to keep readers engaged. Double click on the text box to start editing your content and make sure to add all the relevant details you want site visitors to know. If you’re a business, talk about how you started and share your professional journey. Explain your core values, your commitment to customers and how you stand out from the crowd. Add a photo, gallery or video for even more engagement.
